Structure & Bridge Division
Bridge Construction Best Practices
Bridge Demolition | Bridge Materials | Bridge Preservation | Causeway and Cofferdams | Culverts | Substructure | Subsurface | Superstructure | Walls Associated with Bridges
1.4 Superstructure
1.4.1. S&B | 1.4.2. PP | 1.4.3 Videos | 1.4.4. Decks | 1.4.5. Reinforced Concrete | 1.4.6. Prestressed Concrete | 1.4.7. Steel | Welding | High Strength Bolting | Painting | Heat Straightening | 1.4.8. Bearings | 1.4.9. Parapets and Railings
1.4.2. PP Presentations
1.4.2.1. CITBC Module 4. PP-Types of Bridges - 2018
1.4.2.2. CITBC Module 5. PP-Single or Multi-Span Bridges - 2018
1.4.2.3. CITBC Module 7. PP-Shop Drawings - 2018
Video. Why Concrete Needs Reinforcement. Reinforced concrete beam. Pre-tensioned concrete beam. Post-tensioned concrete beam. Very basic video demonstrating the use of reinforcement to handle the tension due to loading while the concrete handles the compression. https://www.youtube.com/watch?v=cZINeaDjisY (8:10)
- PP-Proper Placement of Concrete Decks
- BCIS-17. PP-Deck Forming - SIP Forms & Studs - Park Thompson - 2018.
- BCIS-18. PP-Deck Forming - Overhang Bucks, Rails & Parapets - Wayne Nolde - 2018
- BCIS-19A. PP-Bolsters for Steel Girder & Concrete Girder Structures - Donald S. Cummins – 2018.
- BCIS-19. PP-Bolsters for Prestressed Concrete Slabs & Box Beams - Chris Fisher - 2018
- BCIS-23. PP-Deck and Overlay Pours - Wayne Nolde – 2018
- CITBC Module 26. PP-Forming of Bridge Decks (Forming, bolsters and overhangs) - 2018.
- CITBC Module 28. PP-Placement of Bridge Deck Concrete - 2018
- Video – Deck Placement – PP – Screen Video. (01:23)
- Video – Transverse Screed Setup – Video 1 of 4. NCDOT Communications. Positioning the screed. Straightening Truss Frame. Straightening Carriage Rail.
https://www.youtube.com/watch?v=xAZ-NrFTijo (2:47) - Video – Transverse Screed Setup – Video 2 of 4. NCDOT Communications. Aligning the Paving Rollers. Set Auger Height.
https://www.youtube.com/watch?v=5-nVruIHbls (2:39) - Video – Transverse Screed Setup – Video 3 of 4. NCDOT Communications. Setting the Crown. https://www.youtube.com/watch?v=PFNDuHGsVJA (2:01)
- Video – Transverse Screed Setup – Video 4 of 4. NCDOT Communications. Dry Run Setup. https://www.youtube.com/watch?v=o5WOgSOB3_w (4:20)
- Video - Bidwell Paving. MODOT Video. Paving Bridge over Caclede Station Road. Use of bull float is only recommended for finishing the deck surface areas where the screed cannot properly finish, like areas along curb or barrier reinforcement and at end of slab (at joints or placement joints).
https://www.youtube.com/watch?v=Wr_57I04RPY (0:39)
https://www.youtube.com/watch?v=FgGVEpI7h8M (4:46)
- BCIS-20. PP-Reinforcing Steel – Superstructure - Wayne Nolde – 2018
- BCIS-22. PP-Form Removal - Wayne Nolde – 2018
- BCIS-14. PP-Prestressed Concrete – Concept & Fabrication - Jamie Johnston -2018
- BCIS-15. PP-Prestressed Concrete – Erection – Chuck Snyder - 2018
- CITBC Module 20. PP-Beams and Girders - 2018
- Report No. FHWA-NHI-13-026. Dated MAY 2013. Post-Tensioning Tendon Installation and Grouting Manual. This Manual includes state-of-the-art information relative to materials, post-tensioning systems, construction practices and grouting of post-tensioning tendons for bridges. The Manual serves as a reference and guide to designers, inspectors and construction personnel for post-tensioning materials, installation and a grouting of bridge tendons.
https://www.fhwa.dot.gov/bridge/construction/pubs/hif13026.pdf (.pdf, 13.1mb) - Video - Replaceable Grouted External Post-Tensioned Tendons
https://www.youtube.com/watch?v=N3j8ATiqcAs&index=1&list=PL5_sm9g9d4T3ymcxjfVEdYnd2-Hj-Fozl&t=0s (6:39) - Video - Electrically Isolated Tendons
https://www.youtube.com/watch?v=wNGb_kIeQLU&list=PL5_sm9g9d4T3ymcxjfVEdYnd2-Hj-Fozl&index=2 (7:39)
- BCIS-12. PP-Structural Steel & Shop Drawings - Eulogio “Jo” Javier II – 2018
- CITBC Module 20 - PP-Beams and Girders - 2018
- PP - Basic Welding Inspection for Field Inspectors - Bill Via.
- CITBC Module 21. PP-Welding - 2018
- Report No. FHWA-HIF-19-088. Dated September 2019. Bridge Welding Reference Manual. Covers the technical aspects of welding of highway structures with an emphasis on steel highway bridges and touches on ancillary issues such as field welding, aluminum, stainless steel, reinforcing steel, and welding of coated members. Explains welding specifications governing highway structures, namely the AASHTO/AWS D1.5/D1.5M “Bridge Welding Code” (2015) and the AWS D1.1/D1.1M “Structural Welding Code-Steel” (2015).
https://www.fhwa.dot.gov/bridge/steel/pubs/hif19088.pdf (.pdf, 15.5 mb) - FHWA Memorandum. Dated May 10, 2018. Use of Electroslag Welding in Highway Bridges and Structures. The memo provides updated guidance on the specification and use of electroslag welding in highway bridges and other structures. The Narrow Gap Improved Electroslag Welding (NGI-ESW) new process utilizes a narrower gap and a fixed, consumable, electrode guide in combination with reduced voltages and higher welding currents. The NGI-ESW process was integrated into the AASHTO/AWS D1.5 Bridge Welding Code:2010, with a synonymous name, “Electroslag Welding-Narrow Gap” (ESW-NG). The memo references six FHWA sponsored research reports on Electroslag Welding. The Materials Division Steel Structures Section should be contacted when a fabricator or contractor wants to use Electroslag Welding.
https://www.fhwa.dot.gov/bridge/steel/180510.pdf (.pdf, 0.3 mb)
- BCIS-13. PP-High Strength Bolts-Marc Stecker - 2018
- PP - High Strength Bolting Inspection Procedures using Turn-of-the-Nut Quality Control - William (Bill) F. Via, Jr – 2014
- CITBC Module 22. PP-High Strength Bolting - 2018
- PP - HS BOLT PRESENTATION – Turn-of-the-Nut – Rotational Capacity Testing by Lynchburg District in 2013 with RJ edits.
- CITBC Module 24. PP-Improper Bolting procedures - 2018
- Report No. FHWA-SA-91-031. Dated May 1991. High Strength Bolts for Bridges. Report has been archived by FHWA, but report provides a good overview of a number of problems (manufacturer, installation, & inspection) experienced with high strength bolts and provides recommended installation and inspection procedures. https://www.fhwa.dot.gov/bridge/pubs/010941.pdf (.pdf, 19.6 mb)
Heat Straightening. A repair process in which a limited amount of heat is applied in specific patterns to the deformed regions of damaged steel in repetitive heating and cooling cycles to produce a gradual straightening of the material. A benefit of using the process is that the repairs generally don't require the temporary shoring of the bridge. Another benefit is that the process can eliminate or greatly curtail the need for traffic detours. When done properly, the heat-straightening technique is an effective and economical approach that can be used in many damage cases. The same principle can also be applied to the fabrication of new bridges for curving or cambering a girder.
- Report No. FHWA-IF-08-999 dated August 2008. Guide for Heat-Straightening of Damaged Steel Bridge Members. Report provides comprehensive guidelines on heat straightening repair techniques for damaged steel bridge members. https://www.fhwa.dot.gov/bridge/steel/heat_guide.pdf (.pdf, 3.3 mb)
- Report No. FHWA-IF-99-004. Dated October 1998. Heat-Straightening Repairs of Damaged Steel Bridges. A Manual of Practice and Technical Guide. The report provides comprehensive guidelines on heat straightening repair techniques for damaged steel bridge members.
https://www.fhwa.dot.gov/bridge/pubs/009569.pdf (.pdf, 24.5 mb)